Keating Of Chicago 2005 User Manual

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1-800-KEATING
www.keatingofchicago.com
Users Manual
TOP SIDE™ COOKER
SERIES 2005
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
Keep this manual for training new personnel.
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should
service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating
commercial griddles are not intended for household use.
The Owner’s Guide provides specific operating instructions for your model. Use the Top Side™ Cooker
only as instructed in this Service Guide.
topSideCooker2005
04/11
RECORD THE MODEL AND SERIAL
NUMBERS OF THIS TOP SIDE
COOKER
IN THE SPACES PROVIDED.
SERIAL NO. ______________________________
MODEL NO. _____________________________
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
SECTION I: INTRODUCTION
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
STANDARD FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
STANDARD ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
COOKING HEAD SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SECTION II: INSTALLATION
DAMAGE DURING SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
CONDITIONING THE GRIDDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SECTION III: OPERATING
COOKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
COOKING HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . .2
DIGITAL TIMER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CLEANING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
A. KEATING COOKING SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . .3
B. COOKING SHEET CLIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
C. COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SECTION IV: MAINTENANCE
WARRANTY REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
INSTALLING A COOKING SHEET . . . . . . . . . . . . . . . . . . . . . . . . . .5
HANDLING COOKING SHEETS . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
LEVELING OF COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
REMOVAL OF COOKING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SECTION V: SERVICE DIAGNOSIS
TROUBLE-SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TROUBLE-SHOOTING THE THERMOSTAT . . . . . . . . . . . . . . . . . .7
SECTION VI: PARTS LIST
ORDERING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . . . .8
TOP-SIDE
TM
MANUAL COOKING HEAD (EXPLODED VIEW) . . .8
TOP-SIDE
TM
COOKING HEAD PARTS LIST . . . . . . . . . . . . . . . . . . .9
TOP-SIDE™ AUTO-LIFT COOKING HEAD . . . . . . . . . . . . . . . . . . .10
TOP-SIDE™ AUTO-LIFT ACTUATOR MICROSWITCH . . . . . . . . .11
CONTROL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
POWER SUPPLY BOX AUTO-LIFT HEAD . . . . . . . . . . . . . . . .13-14
SECTION VII: WIRING DIAGRAM
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18
CONTENTS:
part# 037621
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Summary of Contents

Page 1 - Users Manual

1-800-KEATINGwww.keatingofchicago.comUsers ManualTOP SIDE™ COOKERSERIES 2005READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.Keep this manual for traini

Page 2 - Disconnect all power

8VI EXPLODED VIEW & PARTS LISTORDERING PARTSParts may be ordered by part number by calling 1-800-KEATING or your local service company. You may al

Page 3 - II INSTALLATION

TOP-SIDE™COOKING HEAD – MANUAL & AUTO-LIFTFigure 6-1PARTITEM DESCRIPTION QTY. NUMBER1 THERMOSTAT TEMPERATURE PROBE KIT 1 0166712 COOKING HEAD (COM

Page 4 - 1-800-KEATING

10PARTITEM DESCRIPTION QTY. NUMBER1 TOP-SIDE COOKER WELD. AUTO NEW ARM 1 0521152 AUTO TOP SIDE A0-2 ACTUATOR MTG. 1 0539913 ACTUATOR AUTO TOPSIDE COOK

Page 5 - PROCEDURES

111. Remove the limit switch black plastic cover on theactuator.2. Turn on the power on unit and push the T1, T2 or T3button on the timer. The actuato

Page 6 - IV MAINTENANCE

12TOP-SIDE™COOKER CONTROL PANELFigure 6-4PARTITEM DESCRIPTION QTY. NUMBER1 THERMOSTAT 1 056840THERMOSTAT REPLACEMENT KIT FOR PRE 2005 MODELS 1 0571382

Page 7

13TOP-SIDE™COOKER POWER SUPPLY BOX FOR AUTO-LIFT ACTUATORSWITH DIGITAL TIMER - 120VAC SUPPLYFigure 6-5PARTITEM DESCRIPTION QTY. NUMBER1 TRANSFORMER ST

Page 8 - V SERVICE DIAGNOSIS

14TOP-SIDE™COOKER POWER SUPPLY BOX FOR AUTO-LIFT ACTUATORSWITH DIGITAL TIMER - 240VAC SUPPLYFigure 6-6PARTITEM DESCRIPTION QTY. NUMBER1 TRANSFORMER ST

Page 9 - Top-Side

15VII WIRING DIAGRAMTOP-SIDE™COOKER MANUAL LIFT WIRING DIAGRAMFigure 6-7LIGHTED ROCKERON/OFF SWITCHGREEN LIGHTON TOPLIGHTED ROCKERON/OFF SWITCHGREEN L

Page 10 - MANUAL LIFT TOP-SIDE

16NOTES:2. ALL OTHER WIRES ARE 18 AWG.1. = 12 AWG WIRE.RD - REDGR - GREENWIRE COLOR CODES:OR - ORANGEWH - WHITEBL - BLACKGY - GRAYBR - BROWNBU -

Page 11 - TOP-SIDE

17TOP-SIDE™COOKER AUTO-LIFT WIRING DIAGRAM FOR ELECTRICGRIDDLE 208 - 240VOLTFigure 6-9

Page 12 - AUTO-LIFT TOP-SIDE

 NOTICE: This operating, installation, and service manual should be given to the user. The operator of the Top-Side Cooker™should be familiar with it

Page 13 - AUTO-LIFT TOP-SIDE™ ACTUATOR

18TOP-SIDE™COOKER AUTO-LIFT WIRING DIAGRAM FOR ELECTRICGRIDDLE 480VOLTFigure 6-10

Page 15 - WIRING DIAGRAM

20SERVICE INFORMATIONIf you have a service related question call 1-800-KEATING.Please state the nature of the call; it will ensure speaking with the a

Page 16

1I INTRODUCTIONGENERALKeating Top-Side™Cookers are designed to givemaximum production efficiency, delivering high qualityfood products. The following

Page 17 - VII WIRING DIAGRAM

2ELECTRICALCONNECTIONEach Keating Top-Side™Cooking head is equippedwith a 9' (2.74m) neoprene covered, 12 gauge 4mm(2),three wire with ground ele

Page 18

3ProgrammingTo program the timers, the unit must be in the idlemode. Press and hold the set button for approximatelytwo seconds. The display will show

Page 19 - GRIDDLE 208 - 240VOLT

4Do not hack, chop or hit the surface. You will dent thesteel plate under the trivalent chrome. It is evenpossible to hack two nicks close together an

Page 20 - GRIDDLE 480VOLT

INSTALLING ACOOKING SEET1. Raise Top-Side™Cooking head completely.2. Lay the 20'' x 24'' (508mm x 610mm) cooking sheeton the gridd

Page 21

6V SERVICE DIAGNOSISA properly adjusted Keating Top-Side™Cooker, with noload, will cycle “ON” approximately every 51/2to 61/2minutes. Each cycle will

Page 22 - KEATING LIMITED WARRANTY CARD

Temperature (°F) Resistance (Ohm)95 0.30100 3.80125 4.60150 5.50175 6.40200 7.90225 8.40250 9.70275 10.90300 12.40325 13.80350 15.10375 17.00400 18.40

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